Tuesday was a big big day. There were 6 people, a dog, 2 goats and most every single chicken at some point helping out. The 4 leggers and the birds mostly just crapped on things and knocked stuff over. Like normal.
the disapproving shift manager
the smiling crew
My hat in hand, I must thank Stephanie and John from Red Beet Row, Gretchen from Cherry Valley Ecological Farm and Patrick from Octagon Acres. This floor has been staring me in the face for months now. Not doing much of anything but drying out and getting burrowed into by the chickens in their eternal quest for the perfect dust bath. And what have the goats managed to hurl to the floor and smash now? With all these people coming to get the floor done, I no longer had any excuse to put it off, so we did it. Half of the floor the first day any how. It went down quite well. We could mix the cob a bit wetter than I would like to for walls. It didn’t really need to stand up to anything. And this is just the first goat anyways.
With having just finished the first layers on the Syrup Cooker and Mary’s Grotto (later), I’ve found some success with increased durability to the elements by adding a couple of scoops of hydrated mason’s lime, NOT farm lime. This is the same stuff that I used on the outside of the Seedhouse. Only there, the mix with only lime and clean white sand. Here the mix was 50% yellow clay 50% bank sand (both thru a 1/2″ screen) 2 scoops of lime, and a flake of last year’s moldy hay because I don’t have any straw at the moment. I found that not only does the lime harden the clay enough to shed water, the mycelium grows through the clay as it dries, binding everything together in one final explosive embrace. I haven’t actually read too much about what people use in their earthen floors, beyond using elephant dung which is polishable and antiseptic. Who knew? I have lime. So I’m throwing it in everything. I just imagine how the chicken poo will soak into the cob. The smell will be in the floor no matter what. The hope is that the lime will keep the floor together longer with all the shoveling and scraping that will happen in there. It’s not cement. I accept that. I also accept that I can’t grow more lime. The closest mine is in Genoa, Ohio. Closest supplier is in East Cleveland. What will happen in 5 years? Dunno. 50? Beats me. It’s a floor. It’s a dirt floor. In a chicken coop. Whatever happens to it will be WAY worse than anything that will happen to a floor made of the same recipe in my house. I want to see what it does with 50 chickens living on it. Just to see. Same with the Rocket stove. I just want to see what I can do with one in a building that I go into at least twice a day, every day. Or someone does. I got a warning about lighting the stove at -20 F. They apparently hammer out every bit of moisture in them at once and lock the system up after about 30 minutes. It makes sense. 2 different barns. 2 different builders. It’s only set in dirt at this point.
As you can see in the above image, I went back out to the barn the next day and finished off the rest of the floor. I had to go back across the street for another load of sand, but by the time I got to the doorway, I had used up all of the clay and sand that we had brought over.
This is the SW rounded corner of the room. The Phragmites bundles are shown as the basis for future earthen plaster work. I left a corner of the floor exposed to the tamped dirt with a treated 2×4″ frame is set flush with the floor surface so that more dirt can be added as they throw it around all winter. If I hadn’t put this dust box in, I wouldn’t have had enough cob to get the floor as close to the opening as I eventually did. The floor is within 3 or 4 inches of the doorsill, whenever that gets figured out. In addition to filling in the thermal battery and around the firebox on the rocket, I’ll need to go over the entire floor with a finish layer. This will mean I need at least 1 more load of clay and 1 of sand, so I figure there will be enough to get the floor out as far as I need it to be. I figure to set bricks in the cob under the door. Between them and the lime in the clay, I hope to discourage diggers.
Another deterrent to diggers and chicken killers is the mesh that I put up over all 4 barn windows today. This has allowed me to remove the windows from their sashes and allow even more air to move through the barn. There is an actual breeze through the barn now. And I’m content knowing that the varmints can’t get to my birds. And the 6 chicks that hatched 3 days ago. It’s nice having broody hens. She seems to know what she’s doing. There is food and water just out of the frame, and the box has some extremely expensive chopped straw that I paid way too much for at the BIG BOX FARMY STORE. I can make myself feel better by saying that it’s a business expense and I can write it off.
Here is Mary’s Grotto as it appeared in my Mother’s parent’s front yard in the spring of 1967. The child is not me as I wasn’t born yet. My folks were dating, but weren’t married till later that year. The brown sticks to the left of the image are/were beautiful roses that surrounded the Grotto by the time I came along. I am currently wearing the belt of the man who is taking the picture. He passed away last year. This is my Uncle Mike taking picture of his first child. A little girl, Barb. It’s a good belt.
The intervening 50 years were harder on the grotto than they were on Mary. It was the roses and the rose light filtering down on her all those decades. The bottom of the Grotto crumbled to pieces as I picked up, leaving 2 bent sections of rebar hooked out the bottom of the long cement curve. These I torched and bent straight. The cement chunks are left over from the patio/sidewalk/driveway job. I drilled a hole in each of the 2 front slabs of cement and filled in around the rest of it with lime cob. I made the small bowl out of what was left.
Once everything has a chance to cure a bit, I’ll go back and apply a final coat. Depending on how froggy I get to feeling that is. I just never know what I’ll be doing next. Oh yeah. Just so you don’t think Viann didn’t get in on the action. Here is her contribution.
Never one to let a good turn go unpunished, she must have had a great time once she found the bag sitting there uncovered this morning. She beat that thing into submission. I don’t think all that much got wasted as there was a half a bag there when she found it. When Leah saw it this morning she just asked, “what did you think would happen?” No answer. I knew that she did it because of the white powder coating her horns and powdered down her neck, to her shoulders. Every error, every misstep. Goats, they find them.